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Proiject SC400TT

74K views 575 replies 144 participants last post by  Jerm__  
#1 · (Edited)
Project SC400TT

In this project, I am doing something that has rarely been done before in a Lexus SC400. Even though there have been a few TT SC400 cars designed as one-offs out there, none have proven to be too successful (the exception recently being Chris Mantes in Chicago and his great project, and not including the Anderson Audio SC430 project), and the cost to do so has, in most cases, been prohibitive. My goal has been to design, develop and implement a reliable Twin Turbo for my SC400 that can can take advantage of the much under-powered but over-engineered 1UZ-FE Toyota V8. I chose to do this with my Lexus because I have always loved this car. I have owned this one for many years, so it is a 93. Before starting, I looked at and test drove a black 2000 model SC400, and found so little difference, I could not justify paying money to buy that one, when mine was paid for. Plus, I have maintained mine well over the years, and it drives, looks and feels like a new car. I also do not have to deal with OBDII and VVTI in my model. I have dubbed this project SC400TT. I am postijng this project up on SupraForums because the SC and the Supra are close cousins, and share so much of the same or similar design and engineering, and I know that more and more Supra owners are looking at something different to do such as a V8 swap. It is my hope that this thread will assist others that want to Twin Turbo their Lexus or Toyota V8's. This page will be updated as my project progresses, and I will document my progress of Project SC400TT. This project is currently in final fabrication stage completion, and should be completed and dyno tested by the end of September, 2006.


I will post pics of my car, and the recent mods I have made in preparation for the Turbo, as well as the pics of the process and completed project.

I do want to note that I went through a lot of learning experiences with this project...One of the most important being that choosing a good and reliable fabricator is a most critical part of this whole process, unless you can do it yourself. I am not a welder, nor a fabricator, and made 2 critical mistakes by selecting the wrong fabricators to do the job. I lost a bit of money, and also over 1 year of time. I did gain valuable knowledge, and info though, and a much more thorough understanding of how all this works, as I knew absolutely nothing about turbos when I started this project. I asked a lot of questions, and bought and studied Corky Bell's Maximum Boost as a Starter Guide.

I have read many posts on this forum, but have not posted up too much. I do not post unless I feel I really have something to contribute. I do know that Frank from XtremeBoost has posted up here on many topics, and I believe he is a vendor here. I selected him to do my work, after the first two disasters, and I can tell you...I am thoroughly satisfied with his work. He has had my car for a little over 2 months and has been working many other projects at the same time, and yet he has managed to practically complete my project, and assist me in my design modifications to make this thing work...I am keeping the Air Conditioning, and that throws a significantly increased challenge into the equation of a TT SC400 daily driver. We are about two weeks away from completion of Stage 1, and 2 months from Stage II.

I will need to figure out how to post up pics on SupraForums, as I do not know how to do that yet. But pics will come.

Please also keep in mind that I am not making a kit, nor am I involved in making a saleable kit. I am simply making my Lexus what I want it to be...

Thanks,

Ryan
 
#6 ·
Ryan,
Welcome to the board! By pure coincidence, I had just finished reading the post on CL that details all of the issues that you have encountered along the way. Was truly surpised and glad to see you post this here. After all you have been through, I can imagine how excited you are to be so close to completion.

Best of luck with it and keep us posted. There are plenty on this board that can appreciate the work that you have put into this project. Looking forward to the pics!

Kelly B
 
#8 ·
Here is an old pic of my car before it gets the new paint, lowered more and removal of the pin stripes. The wheels are staying as I love them, and they are still as new condition.

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Here is a pic of the awesome heades that Frank made...Many said this could not be done and keep the Air Conditioning...not true, they clear everything...Also, the AC did not have to be modified at all.

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Enjoy...

Ryan :bigthumb:
 
#9 ·
Steve Theodore said:
I'm looking forward to hearing about your project updates. :)

agreed
 
#11 ·
Subscribed :)
 
#12 ·
Gang:

Here are a few more pics:

Black ceramic coated turbine housings...
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Coated Y Down pipe...
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Turbo firment...
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Header extension and flange, plus, look at the quality of the ceramic coat...
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More to come... :cool:

Ryan
 
#13 ·
Here are some close ups of the down pipe under the car and its fitment...

Down pipe...Two-piece...
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Down pipe under the Y DP flange, above the sway bar...
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Down Pipe at the back of the engine...
{img]http://www.clublexus.com/gallery/data/500/medium/DP_Back_of_engine.JPG[/img]

Oil Tap...
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Ryan
 
#14 ·
i always get nervous with the hot pipes going by that close in the front - not only is that a lot of heat near the accessories, but it has really negative effects on cooling being that close to the rad. Have you planned up some very serious cooling upgrades?
 
#15 ·
so is it j/me or does that look like a cat on the driver's-side portion of the downpipe? wouldn't that be kind of bad having that burn crap off in the engine comparment? I'm sure some of the fumes would slip through the back of the hood and into the vent system.
 
#16 ·
so is it j/me or does that look like a cat on the driver's-side portion of the downpipe?
Nah its just you. That's a flex section. I'm sure theres more of them along the line somewhere. Piping, welding and coating looks A+++. Great work and cool project. I'm sorry if I missed it, but what turbos are you running and what W/G are you using.


Alex W
 
#17 · (Edited)
The cooling has been planned for initially with the twin V8 Flex-A-Lites, and a Koyo all aluminum radiator, plus a larger air dam for fresh air coming in. There is also room, if necessary to add a second set of Flex-A-Lites in front of the radiator. I will do that only if necessary. The other thing we did was to ceramic coat all the hot pipes and the Turbine housings with the 2000 degree temp material. This should greatly reduce heat in the engine compartment.

Ovrbst, you are correct, that is just a 3" flex section in the tubing to allow for movement and prevent cracking...The Cats are custom made, high flow, and are attaching to the exhaust system beyond the back of the engine.

The turbos are Garrett GT2871R turbos with integrated WG's. The BOV is a TIAL 50mm.

Thanks for the kudos...

Hope to crank the engine this weekend...Only if it's ready... :sadance:

Can't hardly wait...

Ryan
 
#20 ·
Good job using internal wastegates! Soooo many people think they need externals. All that extra money and extra heat that come with external gates is so unnecessary. Not to mention the space you save.

If you don't boost creep, skip external gates!
 
#21 ·
Personally, I have been throwing the idea around of picking up a well-worn GS400 and swapping in a built 4.7L with twin Mitsu TD06H-20G-10CM2 turbos with internal gates. Those turbos will support 450hp-475hp each. :)
 
#25 ·
As promised, here are some more pics...The steel braided lines are only connected to account for all the parts for now...They will be resized properly.

Lower Intercooler piping and intake piping on passenger side...

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Lower intercooler piping on driver's side...

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Upper intercooler intake pipe...

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More to come...

Ryan :sadance: :rofl: :bigthumb:
 
#26 ·
FYRARMS said:
Personally, I have been throwing the idea around of picking up a well-worn GS400 and swapping in a built 4.7L with twin Mitsu TD06H-20G-10CM2 turbos with internal gates. Those turbos will support 450hp-475hp each. :)
Sounds like a great setup...Get it going...

Ryan