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· Old School
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You're positive the disc is in the right way?

You're sure you have the cone-shaped washer on in the correct direction?

If the adjustment rod won't cure it, get under the car, remove one of the inspection plates and watch what happens when someone works the clutch pedal. You might be able to see where the problem is if it's lack of travel in the master/slave.

I have heard of some of the discs being too thick (the pad material).
 
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